Seema Singh

Profile Synopsis

Summary:  A qualified Chemical Engineer, possessing experience in, Process Engineering and resources deployment to achieve optimum productivity, good analytical and problem solving skill.
 Superb strengths in observing planned and preventive maintenance practices for maximum availability of equipment and reducing production free time to minimum.
 Capable in introducing design modifications, design changeover suggestions and process improvements to maximize Overall Equipment Effectiveness (O.E.E.).
 A keen planner and a strategist with excellent multi-tasking skills in Plant Operation, equipment maintenance and management, troubleshooting, optimization and performance while retaining product quality.
 Handled operations for improvement in existing products based on market requirements..

Seema Singh's Profile Overview

Current Company Engineer at Hindustan Zinc Limited
Industry : Manufacturing/Industrial
Department: Manufacturing / Packaging, from Aug 2006 till now

Job Description : • MAINTENANCE RESPONSIBILITIES HANDLED :( Jan-’09-Till)
• Increasing the Optimum Utilization of Plant Assets.
• Condition Monitoring, Breakdown & Preventive Maintenance of Rotary
Equipments.
• Generation of MIS Report for Maintenance for the Plant including the production parameters, running hours etc.
• Lube consumption Tracking Report for all equipments including all critical equipments.
• Assisting senior management in preparing Monthly progress review of plant for top level management.
• Preparing variance analysis reports and project progress reports.
• Preparing comparative statements and bar charts & MS Project presentations.

• PROJECTS IN HAND:
• Project execution for expansion to increase capacity from 1, 80000 to 2, 10000 Tons per annum at Hindustan Zinc-Hydro phase-01. (Running) (Commisioned-31 Cr.)
• Project execution for slab casting machine relocation along with stacking robot and installation of Jumbo casting machine at phase-02 of Hindustan Zinc ltd. (Ordering stage-8 Cr.).
• Project execution for copper cadmium refinery project from design stage. (Engineering stage-105 Cr.)
• 210K DBN project: Plant Optimized to Optimum Parameters.
Project Co-ordination : Technical Enquiry Preparation, Cost Estimation, Techno-Commercial Negotiations with the Parties, Tracking & Monitoring (using MS Project) , Execution, Expediting, Erection & Commissioning of the Plant independently.
• Expansion Projects for Capacity Enhancement of the Hindustan Zinc Smelter-Hydro-II, Execution in progress.
• Floating of Enquiry, Preparation of Technical Comparisons between vendors, Negotiation with
Parties, Technical Recommendations
• Monitoring & Expediting Procurement of Materials & Progress at Site.
• Preparation of Progress Reports, Critical Concerns & Action Plan to achieve the Target.
• Preparing BOM, For Piping Materials.
• Managing overall activities pertaining to detailed engineering, Technical reviews, Technical
recommendations, Ordering and Installation for Brownfield expansion project of 210 k TPA.
• Supervising commissioning activities in adherence to the company’s standards and specifications and
Standards as for the particular equipment and activity.
• Conducting equipment inspection at vendor’s work place, pre-commissioning and functional testing to
ensure the performance capacity of various electrical, instrumentation and control items. Devised
standard procedure for review of commented document from vendors to reduce the number of
revisions.
• Comments and Exceptions, Details design review, Consistency check review meeting.
• Reduced engineering hours by 25% for project handled by negotiating with internal and external customers including civil, mechanical and instrumentation at present employer.
• Responsible for making design-engineering schedule and maintaining it.
• Evaluating engineering change orders and Non confirmative reports.
• Checking and evaluating engineering budget, CAPEX and spare part budget.
• Checking the documents (Data sheets, Comments and exceptions, deviation list, PO/LOI, Applicable specs, as sold P&ID’s, GA and Drawings,QAP etc) from proposal stage to engineering stage and minimizing risk through risk mitigation process.

• Implementation of ROBUST MAINTENANCE MANAGEMENT SYSTEM (based on TPM principles)(Feb-’07-Jan-’09)
• Core Team member for the project working in association with one of the largest operations consulting firm
• The objective of the project is to improve overall plant effectiveness through a multiple approach of TPM principles and effective utilization SAP PM Module.
• Implementation of the autonomous maintenance pillar through creation of cross functional teams at the SBU and plant level.
• Initiated performance metrics (MTTR, MTBF) to focus on improvements.
• Ensuring usage of problem solving tools on a regular basis to move away from breakdown mode to prevention mode.
• Performing the functions of troubleshooting and breakdown / preventive / routine maintenance for reducing machinery downtime to minimum.
• Facilitating continuous improvement activities to eliminate the root cause of problem and prevent the recurrences of non conformance.
• Utilization of SAP PM Module with end to end implememntation.
 Master Creation assistance e.g., Equipment Master, Task List, Object Damage & Cause, Equipment BOM preparation.
 Breakdown analysis of equipment through reports from SAP.
 Maintenance Cost analysis through SAP.
 Evolving PM Schedule and integration with SAP.
 Developing condition monitoring points, schedules, and lubrication checklist and route maps.
 Conducting criticality assessment of all the equipments in the plant.
 Ensuring adherence of PM module through regular interactions with SBU teams.

Frontline Executive – Cell House Nov’06 – Feb’07
 In charge of the shift activities. Assumed independent charge in shift from 1/11/06, ensuring smooth operations in shift by trouble shooting & fixing problems, also maintaining the optimum operating parameter of plant in shift.
 Working a process shift in charge in Cell House to maximize the production not only in terms of quantity.
 Has a good experience in operating the process with high current efficiency and minimum power losses for attaining the target production of SHG quality zinc following all safety norms.
 Assigning Jobs & coordinating with various Engineering Consultancies, Contractors, Suppliers and External Agencies to ensure smooth execution of operations & timely completion of job.


Frontline Executive – Leaching & Purification Sep’06 – Nov’06
 In charge of the shift activities. Assumed independent charge in shift from 1/09/06
 Working a process shift in charge in hydrometallurgical plant in Leaching & Purification for attaining the good quality of Zinc Sulphate solution with minimizing the impurities following all the safety norms.
 Assigning Jobs & coordinating with various Engineering Consultancies, Contractors, Suppliers and External Agencies to ensure smooth execution of operations & timely completion of job.
.

Past Company Assistant Consultant at Effikazy Consultant
Department: Quality Assurance, from from Jan 2006 till Jul 2006

Job Description : • Looked after all the areas related to Environmental Management
• Also was responsible for the ISO Certifications.
.

Educational Information BE/B.Tech at Uttar Pradesh Technical University
from Jan 2001 till Jan 2005

Seema Singh's Additional information

Web Profile : http://www.peerpower.com/pub/seemasingh3

Seema Singh's Personal Details

Gender:Female

Interest:Net surfing,Meeting new People